Large-Scale Potato Starch Processing Machinery Recommendation
For large-scale potato starch processing, wet process technology remains the industry standard for achieving high starch yield, purity, and processing efficiency. This method, which separates starch granules from potato cells in a water-based system, is particularly suited for automated processing lines handling 20 tons or more of raw potatoes daily. Below is an overview of the essential equipment required for a fully integrated, large-scale potato starch processing line.
Essential Equipment for an Automated Potato Starch Wet Process Line
1. Raw Material Handling and Washing Unit
Primary Function: Removal of soil, stones, and organic impurities from raw potatoes.
Key Equipment:
Dry Sieve: Handle large impurities like soil, stones, leaves on raw potatoes.
Rotary Washer: Provide thorough scrubbing and washing potatoes through rotational movement in a water medium.
2. Cutting and Grinding Unit
Primary Function: Disintegration of potato tissue to release starch granules.
Key Equipment:
Cutting Machine: Cut potatoes into small pieces convenient for further grinding
High-Capacity Raspers: Feature specially designed saw blades to create uniform pulp consistency while maximizing potato starch release.
cassava rasper
3. Starch Extraction and Separation Unit
Primary Function: Separation of potato starch milk from fibrous pulp.
Key Equipment:
Centrifugal Sieve: Multi-stage screening systems that separate potato starch from fiber through counter-current washing principles.
4. Starch Purification Unit
Primary Function: Further removal of residual impurities like proteins and cell saps and other soluble components.
Key Equipment:
Desanding Cyclones: Specifically designed for removing mineral impurities.
Multi-Stage Hydrocyclone Stations: Provide efficient washing and concentration of starch. Refine starch milk by removing proteins and fine impurities through density-based separation.
hydrocyclone station
5. Dewatering Unit
Primary Function: Reduction of moisture content in purified potato starch slurry.
Key Equipment:
Vacuum Filtration Units: Employ vacuum pressure to extract water from starch slurry, forming a moist cake with reduced moisture content of 40%.
6. Drying System
Primary Function: Final moisture reduction to meet commercial standards.
Key Equipment:
Flash Dryer: Utilize rapid hot air exposure to efficiently dry starch particles without compromising quality. Normally the moisture of dry potato starch is about 12-14%
Cooling Conveyors: Stabilize potato starch temperature post-drying.
flash dryer
7. Finishing and Packaging Unit
Primary Function: Preparation of qualified potato starch for storage and distribution.
Key Equipment:
Milling and Sieving Systems: Ensure uniform particle size distribution.
Automated Packaging Machines: Provide precise weighing and packaging operations.
Technical Advantages of Potato Starch Wet Process Technology
Enhanced Starch Recovery: Achieves superior extraction rates through comprehensive cell rupture and counter-current washing.
Consistent Quality Output: Multi-stage refining ensures high purity and uniform product characteristics.
Processing Efficiency: Continuous operation capability supports high-volume throughput requirements.
Resource Optimization: Closed-water systems minimize fresh water consumption through sophisticated recycling.
The wet process technology, incorporating specialized equipment from initial washing through final drying, represents the optimal solution for large-scale potato starch processing. Tell us your capacity, Henan Jinrui's engineers will design a tailed equipment design!
WhatsApp/Phone: +8613526615783
http://www.cassavaprocessing.com
http://www.cassavaprocessingplant.com
http://www.cassavastarchmachine.com
http://www.starchprojectsolution.com
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